ABI Electronics Ltd
Contract Electronics Manufacture

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Hand and wave solder PCB assembly

 

The hand insertion and wave solder line is configured for optimum flexibility, allowing PCB assembly from 1-off quick turnaround prototype runs through low to medium volume production throughputs.

 

 

Line consists of:

  • Hand assembly and insertion line - suitable for operators working on a variable speed conveyor. Quick set-up racking system.
  • Blundell CMS400-DF wave-solder machine - dual wave system, capable of wave-soldering both SMT as well as conventional through hole devices. Spray fluxing system allows precise control of PCB flux coverage. Forced air pre-heat ensures optimum temperature parameters are maintained, enabling the full and correct application of flux technology. Centre PCB assembly support system.
  • Post wave inspection line - in-line conveyor that allows operators to be positioned post-wave to inspect and rework the PCB assemblies as they are processed, giving a seamless production line.
Hand Assembly

 

  Oven  

 

Hand Assembly, Unit Assembly and Test

 

Hand soldering option is available for specialized, custom build of PCB assemblies. All our operatives are trained to IPC standards to ensure that quality is built in to products. We have the facility to manufacture prototype to full batch cable assemblies and wiring harnesses to the customer’s specifications.

 

 

Equipment consists of:

  • Ersa IR 500A BGA Rework Station:  The IR 500A allows for safe and uniform rework without the need for component specific nozzles.
  • Weller multi -analogue rework stations: The advanced technology of Weller hot air stations ensures greater controlled precision when soldering and desoldering sensitive SMD components.
  • Mantis vision inspection: visual inspection microscope, providing truly superb magnification imaging with unparalleled freedom of head movement.
  • Circuit PCB VCut Depanelers/Separators: The Circut depaneler has been developed to separate/depanel v-cut scored, PCB assemblies cleanly and effortlessly to reduce distortion in the depaneling "breakout" process. This reduces scrap rates and "in the field" failures.
  • Hepco Radial Pre-former
  • OLAMEF Axial Pre-former
  • Planar Croppers
  • Carpenter-Compu-Strip 96: The Compu-Strip96 is a fully programmable bench top Measure, Cut & Strip Machine.
  • Cable Pressing Tools
  • OLAMEF component crimp tools

Ass line

 

ABI Electronics Ltd